Ampoule Filling and Sealing Machine Ampoule Filler Ultrasonic washing, hot wind Sterilization
Ampoule Filling and Sealing Machine brief introduction::
The tunnel-type hot air circulating sterilizing oven utilizes laminar flow principles and high-speed hot air sterilization process, enabling containers to achieve A-grade standard laminar flow environment within the sealed tunnel for the complete production process of preheating, drying sterilization, and cooling until the bottles are discharged. This ampoule filling and sealing machine is currently the most popular and effective drying and sterilization equipment internationally, known for its superior sterilization efficacy and uniform heat distribution. Additionally, it features excellent heat removal effect and is equipped with a mesh belt ultrasonic online cleaning system, power failure protection, and an automatic wind pressure adjustment system.
The utilization of laminar flow principles and high-speed hot air sterilization process in the tunnel-type hot air circulating sterilizing oven ensures the creation of an A-grade standard laminar flow environment within the sealed tunnel. This controlled environment allows for the completion of the entire production process, including preheating, drying sterilization, and cooling, culminating in the discharge of the sterilized bottles. The equipment's ability to provide a uniform heat distribution and effective heat removal ensures consistent and thorough sterilization, meeting the highest industry standards.
In summary, the tunnel-type hot air circulating sterilizing oven stands out as a leading choice for drying and sterilization processes, offering exceptional sterilization efficacy, uniform heat distribution, and advanced cleaning and safety features. Its ability to create a controlled laminar flow environment and ensure thorough sterilization makes it an essential asset for pharmaceutical and other industries requiring stringent sterilization standards.
Ampoule Filling and Sealing Machine Main Spec:
| technical parameters |
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| product model | LYQCL180+LYASMR
620/43+LYAGF16 |
| size range | 1-20ml national standard ampoules |
| Output(1-2ml) | 35000-40000pcs/h |
| Output(5-10ml) | 35000-40000pcs/h |
| Output(20ml) | 35000-40000pcs/h |
| Clarity | ＞99% |
| Breakage rate | ≤1%(whole line) |
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) |
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h |
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas |
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h |
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h |
| Exhaust volume | 3500-4100m³/h |
| Net weight | 7800(kg) |
| Total power | around 93kw 380V 50HZ |
| Outline size | around 10100x2260x2445mm |
This vertical ampoule filling and sealing machine features a balcony-style design structure, incorporating a screw turntable bottle transfer mechanism that enables the automatic completion of bottle separation, pre-flushing with nitrogen, filling, post-nitrogen filling, preheating, and pulling and sealing. This design ensures smooth operation and a high yield of qualified finished products.
Furthermore, the entire production line is equipped with advanced intelligent electrical control technology and a user-friendly human-machine interface, realizing electromechanical integration design. This enables both front and rear linkage control as well as standalone operation, ensuring the normal operation of the entire line. Additionally, the system can display machine operating status and fault information, perform self-diagnosis of faults, and provide fault analysis and troubleshooting methods, thereby achieving automated control of the entire production process.
The vertical ampoule filling and sealing machine's balcony-style design and automated bottle transfer mechanism contribute to its efficient and reliable operation, resulting in a high yield of qualified finished products. The integration of advanced intelligent electrical control technology and a user-friendly human-machine interface enhances the overall operational efficiency and ensures seamless control of the entire production line. The system's capability to display machine operating status, conduct self-diagnosis of faults, and provide troubleshooting methods further enhances its reliability and contributes to the achievement of automated control throughout the production process.
In summary, the ampoule filling and sealing machine, along with the integrated production line's advanced control technology and user-friendly interface, represents a significant advancement in pharmaceutical production equipment, ensuring efficient and automated operation while maintaining high product quality and reliability.
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