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Aseptic Ampoule Filling Line for Sensitive Biologics EU-GMP Certified, 99.9% Sterility Assurance, 0.5% Precision

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Aseptic Ampoule Filling Line for Sensitive Biologics EU-GMP Certified, 99.9% Sterility Assurance, 0.5% Precision

Brand Name : Lingyao

Model Number : LYAPL1-20-I

Certification : CE, ISO, GMP

Place of Origin : China

MOQ : 1 unit

Price : USD 150,000-350,000 per unit

Payment Terms : D/A,D/P,T/T,Western Union,MoneyGram

Supply Ability : 1 unit per month

Delivery Time : 180 work days

Packaging Details : carton, wood carton, pallets

Quality Assurance & Compliance : CE, GMP, ISO, etc..

Aseptic Guarantee : ISO 14644-1 Class 5,Isolator technology with VHP

Precision & Accuracy : High-precision filling +/- 0.5-1%

Automation Level : Fully automated

Scalability & Flexibility : 1-20ml glass ampoules

Smart Precision Control : Micro-dosing pumps (±0.5% accuracy for 1-20ml biologics like vaccines or monoclonal antibodies)

After-sales Service & Technical Support : 1-2 years guarantee maintenance, free spare parts available, and troubleshooting assistance to minimize downtime

Energy Efficiency : water, energy aligned with sustainability goals

Data Integrity & Traceability : 21 CFR Part 11

Material Compatibility : SS316

Proven Track Record : Available

Machine Name : Vial Filling Line

Function : Vials Washing, Sterilization, Filling, Plugging, Capping

Filling Volume : 2-30ml

Filling Liquid Type : Vaccine

Output Capacity : 6000-26000 BPH

Vials Material : Glass

Filling Accuracy : +/-0.5%

Breakage Rate : <0.5%

Nitrigon Filling : Yes

CIP/SIP : Yes

Oven Cooling Style : Water Cooling

Plugging Style : Half

Capping Head : Multi

LAF : Yes

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Aseptic Ampoule Filling Line for Sensitive Biologics EU-GMP Certified, 99.9% Sterility Assurance, 0.5% Precision

Revolutionize Your Sterile Injectable Production with Our Aseptic Ampoule Filling Line

In the heart of biopharma hubs, precision and sterility are non-negotiable. Our Aseptic Ampoule Filling Line redefines excellence for sensitive biologics—from mRNA vaccines to gene therapies.

Why European Pharma Giants Trust Us:
✅ Zero-Contamination Assurance
Integrated isolators and VHP decontamination cycles ensure 99.9% sterility, critical for EMA-regulated products like insulin or oncology injectables.

✅ Nanoscale Precision for Micro-Dosing
Patented peristaltic pumps deliver ±0.5% accuracy, even for viscous solutions (e.g., hyaluronic acid fillers or peptide-based drugs).

✅ Sustainable & Cost-Effective
Energy recovery systems cut operational costs by 15%, while FDA/EU-GMP compliance future-proofs your facility audits.

✅ Adapt to Market Demands Instantly
Switch between 1ml single-dose COVID boosters and 20ml diagnostic reagents in <30 minutes—no downtime, no compromise.

Ampoules Filling Line Spec:

technical parameters
　
product model LYQCL100+LYASMR
620/43+LYAGF8
size range 1-20ml national standard ampoules
Output(1-2ml) 16000-22000pcs/h
Output(5-10ml) 8000-12000pcs/h
Output(20ml) 5000-7000pcs/h
Clarity ＞99%
Breakage rate ≤1%(whole line)
Filling Precision ±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure 0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gas Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption 0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption 0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume 3500-4100m³/h
Net weight 7800(kg)
Total power around 72kw 380V 50HZ
Outline size around 9940x2260x2445mm

Aseptic Ampoule Filling Line for Sensitive Biologics EU-GMP Certified, 99.9% Sterility Assurance, 0.5% Precision

Ideal For:

  • High-value biologics: Vaccines, monoclonal antibodies, cell therapies
  • Niche applications: Radiopharmaceuticals, orphan drugs (small batches)
  • Cosmetic injectables: Dermal fillers, vitamin cocktails

Aseptic Ampoule Filling Line for Sensitive Biologics EU-GMP Certified, 99.9% Sterility Assurance, 0.5% PrecisionAseptic Ampoule Filling Line for Sensitive Biologics EU-GMP Certified, 99.9% Sterility Assurance, 0.5% Precision

Solution-Service:

Aseptic Ampoule Filling Line for Sensitive Biologics EU-GMP Certified, 99.9% Sterility Assurance, 0.5% Precision

Lingyao, We are where you are!


We are qualified to provide the following services:

  • 7 days/24 hours Quick Service Response
  • Site Installation, Commissioning, SAT and Training
  • Accompanying production services
  • Periodic Maintenance and Emergency
  • Preventative Maintenance
  • Remote Access
  • Annual Maintenance Contract (AMC)
  • Spare Parts Supply
  • Modernization through Upgrade and Refurbishment

Our team:

  • Service manager
  • Mechanical technicians
  • Electrical technicians
  • Commissioning engineers
  • Validation engineers
  • Production supervisors

Accompanying production services. is acharacteristic service that Lingyao can provide to support our clients:

  • Move Forward commercial production smoothly and fast
  • Minimize material and utilities lost
  • Hand to hand training of operation and maintenance

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