Medical Vertical Vials Ampoules Filling Machine Washing Sterlizing Filling Sealing
The advantages of the vertical Vials Ampoules Filling Machine in the ampoule washing, drying, and sealing line can be described in English as follows:
Space Efficiency: The vertical design of the Vials Ampoules Filling Machine allows for efficient use of space, making it suitable for integration into compact production lines.
Smooth Integration: The Machine seamlessly integrates into the ampoule washing, drying, and sealing line, ensuring a smooth and continuous production process.
Precision Sealing: The vertical design enables precise and consistent sealing of ampoules, contributing to the overall quality and integrity of the packaging process.
Flexibility: The Vials Ampoules Filling Machine offers flexibility in accommodating different ampoule sizes and sealing requirements, enhancing its adaptability to varied production needs.
These are some of the key advantages that the machine brings to the ampoule washing, drying, and sealing line.
The pharmaceutical Vials Ampoules Filling Machine typically consists of several key components, including:
- Ampoule washing machine: Cleans and sterilizes the glass ampoules before filling to ensure product purity.
- Ampoule filling machine: Fills the cleaned ampoules with the desired pharmaceutical product accurately and precisely.
- Ampoule sealing machine: Seals the filled ampoules to maintain product integrity and prevent contamination.
- Inspection system: Checks the filled and sealed ampoules for defects, such as cracks or leaks, to ensure product quality.
- Labeling and packaging equipment: Labels the filled ampoules with necessary information and packages them for distribution.
The pharmaceutical Machine is crucial for pharmaceutical companies to efficiently and accurately fill ampoules with medications while maintaining high quality and safety standards.
Machine Spec:
| technical parameters |
| |
| product model | LYQCL100+LYASMR
620/43+LYAGF8 |
| size range | 1-20ml national standard ampoules |
| Output(1-2ml) | 16000-22000pcs/h |
| Output(5-10ml) | 8000-12000pcs/h |
| Output(20ml) | 5000-7000pcs/h |
| Clarity | ＞99% |
| Breakage rate | ≤1%(whole line) |
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) |
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h |
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas |
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h |
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h |
| Exhaust volume | 3500-4100m³/h |
| Net weight | 7800(kg) |
| Total power | around 72kw 380V 50HZ |
| Outline size | around 9940x2260x2445mm |
Performance Features
◆ Vertical Ultrasonic Bottle Washer: The Vials Ampoules Filling Machine adopts a combination of ultrasonic online cleaning and separate alternating water and air jet cleaning, making it the most popular and effective cleaning equipment internationally with excellent visible foreign matter detection. It has a wide adaptability and low bottle breakage rate. Throughout the entire cleaning process, water and air are sprayed independently through separate nozzles, with each nozzle fixed for a specific cleaning medium to complete a rinsing or cleaning process, thus avoiding cross-contamination and dead corners, in compliance with the requirements of the new version of GMP.
◆ Tunnel-Type Hot Air Circulating Sterilizing Oven: The oven utilizes laminar flow principles and high-speed hot air sterilization process, allowing containers to achieve A-grade standard laminar flow environment within the sealed tunnel for the complete production process of preheating, drying sterilization, and cooling until the bottles are discharged. Vials Ampoules Filling Machine is currently the most popular and effective drying and sterilization equipment internationally, with uniform heat distribution, excellent heat removal effect, and equipped with mesh belt ultrasonic online cleaning, power failure protection, and automatic wind pressure adjustment system.
◆ Vertical Ampoule Filling and Sealing Machine: The Vials Ampoules Filling Machine adopts a balcony-type design structure, and the screw turntable bottle transfer can automatically complete bottle separation, pre-flushing with nitrogen, filling, post-nitrogen filling, preheating, and sealing by pulling. It operates smoothly with a high pass rate for finished products.
◆ The Vials Ampoules Filling Machine adopts advanced intelligent electrical control technology and a simple and intuitive human-machine interface, achieving electromechanical integration design. It can realize both front and rear linkage control and standalone operation, ensuring the normal operation of the entire line. It can display the machine's operating status and fault display, self-diagnosis of faults, fault analysis, and elimination methods, enabling the entire production process to achieve automated control.
Q&A for Machine:
Q:How does an Vials Ampoules Filling Machine help pharmaceutical companies meet regulatory requirements?
A:Vials Ampoules Filling Machines are designed to meet strict regulatory standards for pharmaceutical manufacturing, ensuring product safety, quality, and compliance with regulations.
Q:What are some considerations when selecting an Vials Ampoules Filling Machine for a pharmaceutical facility?
A:Factors to consider include production capacity, filling accuracy, ease of operation, maintenance requirements, regulatory compliance, and integration with existing production processes.
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